I Overhauled a Wheel

A customer brought in a wheel for overhaul work.
DSC03139amx.jpg
It's a ZIPP 404 wheel with a DT front hub and PowerTap rear hub.
I did everything I could — wheel truing, center alignment checks, hub cleaning and regreasing,
tire re-tensioning, and so on.

DSC03119amx.jpg
As for the front hub, since it has ceramic bearings,
there wasn't much to do.

DSC03126amx.jpg
With the rear PowerTap, I always notice
that the tape holding (actually, it doesn't) the magnet
seems to be applied pretty haphazardly.

DSC03127amx.jpg
The magnet is embedded like this.
The tape is just supplementary.

DSC03128amx.jpg
I wrapped it securely with plastic tape.
Unlike vinyl tape, it won't shift from heat exposure.

DSC03130amx.jpg
I thought the rotation felt unusually smooth, and it turned out the rear has ceramic bearings too!
Though I did do a little "good deed" while I was at it.

DSC03131amx.jpg
I cleaned the inside of the hub too.

DSC03121amx.jpg
↑Before cleaning (JIS lacing)

DSC03133amx.jpg
↑After cleaning (Italian lacing)

It seems the lacing pattern changes when you clean the hub.
Yeah right! (← comedy heckling)

DSC03125amx.jpg
The spoke tension on the non-freewheel side was a bit loose, which bothered me...
But that wasn't the original builder's intended tension;
it was just due to spoke stretching or nipple loosening from years of use.

Since the rear wheel was 20H, four-cross lacing wasn't possible,
so I had to make do with four-by-four lacing and build up tension as best I could.
During that process, I had to disassemble the non-freewheel side anyway since it made the work easier.

DSC03122amx.jpg
There was grease at the base of the nipple!

DSC03124amx.jpg
And a washer like this!
Hmm, they really thought this through.

Related Products on Amazon

* Amazon affiliate links — prices may vary