Racing Zero Carbon

A customer brought in a Racing Zero Carbon (carbon fiber racing bike) for service.
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The spokes are twisted in various places, apparently.

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↑Both front and rear wheels show twisted spokes scattered throughout.
If you hold them firmly with the wide-grip plastic OEM tool,
this normally wouldn't happen.

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Not directly related, but the front hub's right end was stripped.
Just looking at this, I can't definitively say "an amateur definitely botched this"—
that's the rotten part of this industry.

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I replaced the spokes.
On both wheels, I corrected minor twists with tools,
and only replaced the spokes I judged necessary to replace.
In the end, that came to 2 spokes per wheel, 4 total.

If they were just twisted, that would be one thing, but they've been messed with everywhere,
so it's taking time to set it all right.

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The worst problem on the front wheel was radial runout (vertical wobble).
At the phase directly below the 2 replaced spokes and 3 spokes in between,
the rim was deflecting outward—
the rim was bouncing noticeably even without a truing stand.
To fix that, I'd need to tighten the nipples at these 3 locations,
but they apparently couldn't manage it and twisted the spokes instead.

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Next, the rear wheel.
The image above is after spoke replacement, but the lateral offset before work was

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this bad. Ridiculous.
The non-freewheel side nipples turn more smoothly than the freewheel side,
so this is probably the result of repeatedly truing primarily from the non-freewheel side.
And they didn't even chase down the lateral runout that much;
there's also some radial runout, though not as bad as the front.
In short, they just messed it up.
The customer's frame has direct-mount brakes,
so the rear wheel wouldn't fit in this condition.

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Fixed.
Since I replaced spokes as well,
doing a full radial runout correction is
nearly the same work as building a wheel from scratch.
Combined for both wheels, it took about as much time as
building one rear wheel at Nomu Lab Wheels.

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↑The replaced spokes
The twisting is slightly less bad because I corrected it with tools
during the removal process.
As for the one broken spoke, I had the sense it would probably break,
so I told the customer before it broke: "It'll probably snap."

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