Replaced spokes on the Nomu Lab Wheel No. 5

A customer brought in the rear wheel of a Nomu Lab Wheel No. 5 (custom wheelset).
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There was a bent spoke from derailleur wrap-around damage,
and they wanted it replaced and inspected.

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↑In addition to the derailleur wrap damage,
there was also a spoke deformed from a chain drop.

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Fixed.

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I was given discretion on which spokes to replace,
and I replaced a total of 4 spokes.

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↑The replaced spokes

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The topmost spoke in the previous image
appears to be the one spoke that took
the full shock of the derailleur wrap alone.

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The second spoke from the top is
one that took the chain drop impact, and has deformation,

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but it also had splintering, so I replaced it. The third and fourth spokes from the top had no deformation,
but showing some marks from the chain drop, so I replaced them as a precaution.


Next, a separate job:
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A customer brought in the rear wheel of a Nomu Lab Wheel No. 5.

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The hub is a PowerTap G3, and this is the second rim for this hub.

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We relocated the rim at that time,
but reused the spokes. The non-drive side CX-RAY has broken at the thread start point.

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This wheel is built 28-hole four-cross,
and with this pattern (especially with small-flange hubs like evo-lite hubs)
there are cases where spokes break at the point where the drive-side spoke overlaps the non-drive-side spoke head,
and when that happens, the non-drive side is often re-built to six-cross. However, since this breakage is at the rim,
I decided to handle it by replacing only the broken spoke section. Since it's laced, I'll replace it along with the matching spoke in the final cross pair.

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↑This is a non-drive-side spoke replacement,
but if you loosen the nipple of the overlapping drive-side spoke sufficiently,
the replacement that seems impossible becomes possible.

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Got snagged.

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Alright, it fit.

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Fixed.

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The two replacement final-cross spokes. I'll do the lacing later.

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The spoke whose nipple I loosened temporarily for the spoke replacement. I loosened it 8 turns and tightened it 8 turns,
and otherwise fixed it with barely any other adjustments.

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↑The replaced spoke Cut after releasing the tension.

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The spoke broke at the thread start point.

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The hub end of the spoke,

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↑Top image is drive-side spoke, bottom is non-drive-side.

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This is a drive-side spoke, and the scuff mark visible near the center of the image is the contact point with the non-drive-side spoke head.

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