Nomu Lab Wheel

Replaced spokes on Nomu Lab Wheel #5

A customer brought in the rear wheel of Nomu Lab Wheel #5.
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There was a spoke that got bent when the rear derailleur was pulled into the wheel,
and the customer wanted it replaced and the wheel inspected.

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↑Separate from the derailleur pullover,
there was also a spoke that got deformed from a dropped chain.

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All fixed.

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I was given the call on which spokes to replace,
and ended up replacing 4 spokes total.

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↑The replaced spokes

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The top spoke in the previous image
is the one that I believe took
the full impact of the derailleur pullover alone.

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The second spoke from the top is
an inpoke that experienced the dropped chain impact, and does show deformation,

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but there was also fraying, so I replaced it. The third and fourth spokes from the top showed no deformation,
but there were signs of the chain drop damage, so I went ahead and replaced them just to be safe.


Moving on to another job:
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A customer brought in the rear wheel of Nomu Lab Wheel #5.

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The hub is a PowerTap G3, and this is the second rim for that hub.

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When we swapped rims,
I reused the spokes. The non-freewheel side CX-RAY has broken at the thread start.

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This wheel is a 28-hole 4-cross lacing,
and with this pattern (especially on small-flange hubs like Evolight),
there are cases where inpokes and outpoke heads overlap and cause breakage at that point.
When that happens, we usually rebuild the non-freewheel side as 6-cross.
But this time the break is on the rim side,
so I decided to handle it by just replacing the broken spoke section. Since it's tied in, I'll replace the paired spoke in the final cross with new ones.

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↑This is an outpoke replacement, but
if you loosen the overlapping inpoke nipple sufficiently,
what looks impossible at first glance becomes possible.

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Got stuck.

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Yes! It seated.

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All done.

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The two final cross spokes that got replaced. I'll tie them in later.

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The spoke whose nipple I loosened temporarily for the replacement. I loosened it 8 turns and tightened it back 8 turns,
and everything else stayed pretty much untouched, so it all came together nicely.

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↑The replaced spoke I cut it after releasing the tension.

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Broken at the thread start of the spoke.

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The hub end of the spoke,

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↑Top image is inpoke, bottom is outpoke.

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This is an inpoke, and you can see the scuff mark near the center of the image—
that's where it contacts the outpoke head.

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