Racing Zero

A customer brought in a Racing Zero for me to work on.
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They brought it in as a wheel to use for component assembly from the frame—not for inspection—
but since there's no inspection history at my shop,
I decided to take a look at it.
The reason is that I don't want to adjust brakes on a wheel where I'm not certain the centering is correct.

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The rim is off to the right by about the thickness of a sheet of paper. In cases like this,
as long as there isn't some point where it's wildly out of true,
I can make fine adjustments by tightening the nipples on the left side

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and the center naturally comes back into alignment. Though if you overdo it, it'll drift the other way.

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Next, the rear wheel.
There's a slight centering offset, but it's not the kind of drift that happens from normal use over time,
so either it was off from the start or there's a history of truing without using a centering gauge.
But that's beside the point—the hub axle rotation is rough and gritty.
This might have been opening a can of worms.

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The bearing on the outside of the freehub body appears to be dead.

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Rust had seized the freehub body so it wouldn't come out,
so I pulled the freehub-equipped axle out from the hub shell
and drove the freehub body out from the inside by tapping it.

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There's secondary rust directly underneath the outer bearing.

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Skipping ahead in the timeline a bit, I wiped down the rusted areas with abrasive compound.

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I replaced the bearing in the freehub body
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with a new one.

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The bearing on the left side of the hub shell looked clean with no grease contamination,

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but the right side had contaminated grease from around the ratchet mechanism that had seeped in,

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so I ended up doing a full hub overhaul.
I cleaned around the flanges too.

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I trued the wheel and centered it properly.
By installing the tire, tube, and sprocket,
I can suspend the frame set in the air.

And from here on, work came to a complete standstill.

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