Racing 3

A customer brought in a Racing 3 for me to work on.
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They want a complete overhaul of both the front and rear wheels.
I hadn't planned to write about this, so I only have fragmented photos,
but there are a few things I want to write about.

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When I looked at the front wheel from the right side (the side without the bearing adjustment nut),
the logo on the hub shell was upside down—a "reverse Fulcrum" hub—so

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the rear wheel happened to be a "correct Fulcrum" hub.
So while I was doing the overhaul, I decided to
reverse the direction of the front hub axle.

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It had a silver ball race with steel ball bearings.
I think this is the second-best combination for resisting rust pitting after CULT,
and it maintains its initial performance for a long time
(the black ball race USB is the worst).

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The bearings didn't have damage severe enough to replace,
but one side was slightly duller than the other,
so I needed to reassemble them in their original configuration.

Since I'm not removing the races that are pressed into the hub shell,
I'll swap the left and right ball cups.

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By this point in the photo, I've already swapped the ball cups.

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Cleaning the hub interior...

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These are plastic snap-on parts at the end of the hub shell,
but this side doesn't really work as a dust seal.
It's pretty much just decorative.
I need to swap these left and right too, but
if hydrolysis has progressed far enough, they can break easily,
and just the other day I was carefully removing one of these—knowing they're fragile—and broke it anyway.
Since it was my mistake, I replaced it for free.

I try to keep this part in stock,
but that was the last one I had, and I've got a new one on order,
so right now I don't have any in stock.

I explained to the customer about "reversing the front hub axle direction,"
but it wasn't really their original request—
rather, it's something I decided to do on my own—
and with no spare parts immediately available,
I was pretty nervous taking these on and off.

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When removing the hub axle from the hub shell,
I always need to remove this side's part first.
This side actually functions better as a dust seal than the other side.

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I oriented the hub shell sticker to match the rear hub.

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Before disassembling the rear hub,
I told the customer, "The pawl spring is probably deformed,"
and sure enough, it was.
I could tell from how weak the freewheel felt when I spun the freehub body by hand.
Usually when this spring is deformed, the end bends inward,
but this time it had bent outward.

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With a brand new spring, when viewed from the side,
the overlapping section doesn't protrude.

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