Spoke Phase / Angle

About Phase Offset When Building Wheels with Different Hub and Rim Hole Counts

Not just with a 36H hub and 24H rim, but
I'm writing about the phase offset that occurs when building wheels with different hole counts on the hub and rim.
My black marker ran out of ink, so
I've drawn in green where I normally use black.
Sorry if it's hard to see.
DSC03631amx12.jpg
First, let's talk about what happens when you build a radial-laced front wheel with a 36H hub and 18H rim.
I've actually seen wheels built with that combination.
The hub hole count is double the rim hole count (2:1 ratio).
With that relationship, it's easier to draw if we reduce the hole count, so
I've drawn it with a 12H hub and 6H rim, but
first I drew it with a 6H hub and 6H rim in the image above.
Looking at the wheel from one side, I've drawn the spokes on the flange closer to me in blue
and the ones on the far side in red.
These 0-cross spokes
overlap with the path of radial lines (which I'll call "radial lines" hereafter)
extending radially from the hub.
Since this is normally how it works, based on spoke calculation formulas,
what I call "0-cross lacing" is called "radial lacing."

DSC03633amx12.jpg
I've shown only the 3H on the blue spoke side.
Next to it, I've drawn a development diagram of a rim-hub-rim type wheel.
In the development diagram of a radially laced wheel, the spokes become
perpendicular lines to the horizontal lines.

DSC03634amx12.jpg
From here, I've added flange holes showing that this hub is actually 12H (6H per side), not 6H.
At this point, the spokes' paths still lie on the radial lines.

DSC03635amx12.jpg
I've added holes for the red spoke side at 6H per side, offset at even intervals in phase.

DSC03636amx12.jpg
From here, I want to connect the red hub hole to the red rim hole with a red spoke, but
as drawn with the red dashed line above, I can't achieve a 0-cross lacing that overlaps on a radial line.
So I'm forced to create a phase offset and
connect whichever is closest—either a red hub hole or a red rim hole.
Which one I choose determines the direction of the twist, but

DSC03637amx12.jpg
I've chosen the rim hole going clockwise.
In the wheel's development diagram too, the red spokes aren't perpendicular to the horizontal lines,
so they represent a 0-cross that isn't radial lacing.
This is still pre-tensioning, with no spoke tension applied, but
as we tension from here

DSC03707amx12.jpg
the blue spokes twist in the opposite direction to the red spokes.

The amount of twist is the same on both sides, and in the wheel's development diagram too,
the angle deviation from perpendicular is the same on both sides.

Theoretically this wheel isn't ideal,
but in terms of usability, if you're careful with spoke tension and
nipple thread-locking compound, it's definitely practical.
If you really want to keep wheel-building costs down or
want to get by with materials you have on hand,
I'd say it's an option as a stopgap measure.
But I won't actively build it as a product for sale.

DSC03623amx12.jpg
Next, I've drawn a 24H hub and 24H rim with tangent lacing.

DSC03625amx12.jpg
I've drawn a radial line in blue passing through the final cross of the spokes
(the composite of the two spokes at final cross).
Think of this as similar to the blue spokes from before.
Normally, this line is the bisector of the final cross.

DSC03626amx12.jpg
In the image above, it still says 24H,
but when building a wheel with a 36H hub and 24H rim,
the hub hole count is 1.5 times the rim hole count (3:2 ratio),
and similarly, phase offset occurs.
At this point, the difference between tangent lacing spokes
and radial lacing spokes is

DSC03627amx12.jpg
that spokes in the "porcupine direction" and "anti-porcupine direction"
reach different points on the rim even with the same spoke length.

DSC03628amx12.jpg
In addition to that, like the wheel at the beginning,
the composite line of the spokes causes twist in opposite directions on each side.
In the image above, drawing the actual spokes rather than the composite line
would be extremely messy visually, so I've expressed it this way.
The final cross spokes on each side differ not only in length but also
in spoke tension when accounting for radial and lateral runout.

When pre-tensioning a wheel, if you equalize the tightness based on
the number of threads on the spokes,
you get more efficient wheel building, but

DSC03630amx12.jpg
if you do that on this wheel the way you would on a normal wheel,
lateral runout appears on the outer edge in the inner two of the four spokes
when combining the final cross from both sides.
This is something to watch out for when building with a 36H hub and 24H rim.

The two spokes at final cross require different effective lengths, but
using the nipple end face as reference for flush,
you can calculate it so a single spoke length works for both—
with the longer side slightly protruding and the shorter side slightly recessed.
And along with that, for a 24H rim,
comparing something like "6-cross with a 24H hub" versus "8-cross nominally with a 36H hub,"
the latter requires longer spokes,
so you need to account for both factors when determining spoke length.

DSC03644amx12.jpg
Here's a wheel built with a current 105 disc hub at 36H and
a DT RR411db rim at 24H

DSC03646amx12.jpg
↑built with skip-spoke pattern

DSC03647amx12.jpg
Nominally 6-cross, but if I draw a radial line that bisects the six flange holes
through which the final-cross spokes pass (the spokes in the image above),
as you can see, the final cross doesn't sit on it.
Phase twist has occurred.
I apologize for writing that phase twist doesn't occur.
I won't correct the original article (→here), but I'll add a note at the top.

If someone asks whether a "tangent-laced wheel with final cross offset from radial line"
has problems in practice, I'll answer: as I wrote before,
if you're careful with tension and thread-locking compound,
there are no practical issues.

Why I built such a wheel in the first place is that
when building 24H wheels for front and rear 12mm thru-axle disc road/cyclocross,
there simply weren't relatively affordable hubs available.
(Chris King doesn't count, right?)
Shimano's RS770 hub comes in 36H, 32H, and 28H,
and the current 105 disc hub, which is essentially the same finish variation,
only comes in 32H and 36H.
As I've written before, finding a 36H rim is actually harder!
With a 32H hub and 24H rim, you can do 2:1 lacing, but
doing that on a hand-built rear wheel with a disc hub is way too risky.
With a 36H hub and 24H rim, you can do tangent lacing on both sides, so
I thought maybe I could build an affordable 12mm thru-axle hub
24H rim wheel set using the current 105 disc hub,
and I built this wheel as an experimental test.
Of course, if 105 made a disc hub in 24H spec,
I wouldn't need to resort to such stopgap measures.

However, these days the Toni Revo disc hub is available as a relatively affordable
12mm thru-axle spec 24H hub, so there's no longer a need to
build a 36H hub and 24H rim wheel that I wrote "might become common in the future."
Thanks, Toni.
By the way, the 24H wheel I recently built with a Revo disc hub and AL22W disc rim
was originally planned to be built with a 105 36H hub too.

Yesterday I was building a rear wheel with a Deore LX 36H hub and
RR411db 24H rim, but that was the result of prioritizing the customer's request
to reuse a hub.
At that point I'd already noticed the phase offset issue, so
I got the customer's approval.

Regarding this phase offset matter,
I've gotten triumphant-sounding comments from what I call "that Kanagawa idiot"
who's always nitpicking in comments, but
I do these knowing they're unconventional wheels and weighing the merits anyway, or
to fulfill a customer's wishes.
You just keep building rear wheels with the free side massively offset, you idiot (→here).

Next, an actual example of wheels
other than hand-built ones where the final cross position is offset
despite the rim and hub having matching hole counts.
DSC00629amx12.jpg
With this Bontrager wheel,

DSC00630amx12.jpg
the two final cross spokes are "high-low flange on one hub side,"
and on the free side, the porcupine direction goes through the small flange
while the anti-porcupine direction goes through the large flange,

DSC00631amx12.jpg
so the final cross position is offset.
Strictly speaking, spoke tensions differ too, but
if this works (actually gets sold),
then regarding the tension difference of the two final cross spokes
in a 36H hub 24H rim build—
there shouldn't be a problem, right?

DSC03648amx12.jpg
This is the front wheel from a WH-7701,

DSC03649amx12.jpg
this too is "high-low flange on one hub side" and looks like this.
For wheels of this type, I have different angles I want to write about,
but I've been putting it off for about five years now. I do intend to write it.


DSC01722amx12.jpg
An example of phase offset that's similar to but slightly different from
the radial front wheel at the beginning.
This is an image I took June 19th of this year, but
at least at that point I was thinking
"I need to take a picture of pre-tensioning just one side deliberately
for the phase offset explanation."
In the image above, I've pre-tensioned just one side of the 9H
on an 18H radial laced front wheel.
As you can see, there's no phase twist.

DSC01727amx12.jpg
I've pointed out the rim holes on the other side with an arrow.

DSC01724amx12.jpg
Not exactly centered between the other side's rim holes.
This is because this is a pair-spoke rim.
Naturally, the hub side holes are also positioned for pair-spoke.

DSC03640amx12.jpg
The rim holes look like this,

DSC03641amx12.jpg
but if I run the red spokes through a normal 18H hub,
it would create a phase twist like this.
The red dashed line is the radial line through the evenly-spaced holes of a normal hub.
Once I tension up from here, like the wheel at the beginning,
it becomes a 0-cross wheel with opposite twist directions on each side.

Supposing there's this much phase twist (normal hub with pair-spoke rim)
and it were 20H with tangent lacing on both sides,
the difference in length and tension of the two final cross spokes
would exceed what's manageable in wheel building, I think.
So if someone asked me to build such a wheel, I'd decline,
but with a 36H hub and 24H rim it's more like "depending on circumstances..."

DSC03642amx12.jpg
With this actual Kolima hub,
the red hub holes are positioned on the radial line with the red rim holes,

DSC03643amx12.jpg
so the pair-spoke 0-cross becomes radial lacing.


The 36H hub 24H rim build is also a combination you see "reluctantly" done
when building wheels with dynamo front hubs or internal-gear rear hubs
where there are limited choices for 24H hubs despite 24H rims existing.
I remember building such wheels, so
I looked and found them.
In that article it says

"The reason I built a 36H hub 24H rim wheel despite saying
it causes phase offset and won't be properly built is
because the customer already bought the rim.
And they asked me to make it work somehow."

And there's also written board work about phase offset—
nearly the same as what I'm describing here (→here).
It mentions the tension difference of the two final cross spokes too,
and even writes that trying to account for it with spoke weight ratio differences
is practically impossible.

But this is before that RR411db rim wheel...
So why did I misunderstand that phase offset doesn't happen with the RR411db?
Anyway, I'm very sorry.

Note:
Pair-spoke-hole rims being built with even-spaced-hole hubs (normal hubs)
is a lazy wheel you see on Merida and Bianchi complete bikes,
but when spoke count is high like 28H or 32H,
the phase twist isn't visually obvious.
I had an example of rebuilding such wheels (→here).
I mention that the lower-tension side of phase-twisted wheel spokes
needs to be tensioned sufficiently to avoid loosening,
and I also write with pictures about how the thread engagement looks different
from the nipple end face when the two spokes have equal length.
In this article, I noted the ends of the two spokes as slightly plus/minus from the nipple end face,
but in the linked article it's slightly shorter—
the short side has its slot at the bottom and the long side is flush with the nipple end,
both assembled that way.

Often when I try to research something about wheels, I end up at this blog and think
"why do I have to read my own stuff," but sometimes it actually proves useful.

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